AmershamA Responsible Vision: Environment and Social Report 2002
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Case study 03: Re-designing packaging
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OUR AIM: We aim to minimise the generation of waste and to promote the use of sustainable resources

The new polypropylene bottles, used to package our
x-ray contrast media in Cork and Oslo, are safer for
our customers to use and offer various environmental
benefits over the original glass bottles.

We have re-designed the packaging for a number of products to make it more environmentally friendly and also to enhance safety.

Environmentally friendly packaging
Environmental considerations have been incorporated into several packaging re-design projects, saving resources and eliminating waste.

Amersham Health has redesigned the packaging for its x-ray contrast products, Omnipaque™, Visipaque™, and Imagopaque™ to make it easier to use and to minimise its environmental impact. Following discussions with customers and an assessment of regulations it was agreed that the new packaging should be light, unbreakable, simple to open and stack, easy to dispose of and recyclable.

Research into different materials found that polypropylene containers have advantages over glass. The new packaging is safer to transport and use in hospitals because, unlike glass it does not break .The polypropylene Unique Soft Bottle (USB) containers, used at our sites in Cork and Oslo, are also more compact and lighter than glass. Consequently, waste is reduced and the cardboard inserts previously required to protect the glass are no longer required. Lighter containers (weighing just 20% of their glass equivalents) also reduce transport impacts.


01 USBs on filling line

02 Labelling

Additionally, the polypropylene containers do not require initial on-site washing and sterilising. The new containers can also be easily recycled since the entire container is made from one material and sorting of waste is not needed. Amersham in Germany supports its customers by providing a recycling system for used containers. Cardboard boxes for collecting the packaging are provided to customers and are collected for recycling when full.


03 Contrast media packed for internal distribution

Amersham Biosciences in Cardiff also redesigned packaging to minimise its environmental impact. For example it has replaced the PVC packaging inserts used in its bioscience research kits with cardboard inserts. Over 15,000 kits are sold per month, resulting in a sizeable reduction in the use of PVC. The use of polystyrene and solid carbon dioxide (dry ice) was also reduced through the introduction of nucleotides shipped at ambient temperatures. In addition, less packaging is needed because insulation is not required, resulting in lower overall freight weights and a reduction in transport impacts.

Safer packaging
In response to customer demands for safer to use packaging, now being enforced in the US through legislation, Amersham Health provided SafePak™ to customers for administering Omniscan™ and flushing of lines with saline. This package mitigates the potential for needle injuries, and was recently redesigned to make it even easier and safer to use, and more environmentally friendly.

As part of the redesign, the overall volume of the package was reduced by more than 50%, reducing transport impacts and making it easier to store. Additionally, the old package had 25 parts, used seven different types of materials, and five of the materials were difficult to separate. The new kit has only 15 parts and uses only three types of material. Overall, this makes it easier to recycle.



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Amersham Biosciences
   
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